Rig Package

Rig Main Components

Drawworks

Model JC30/JC30DB/
JC30D
JC40/JC40DB
JC40D
JC50/JC50DB
JC50D
JC70/JC70DB
JC70D
JC90/JC90DB
JC90D
Rated power (hp) 750 1,000 1,500 2,000 3,000
Max. pull of fast line (kN) 240 280 350 480 640
Wireline dia. (in./mm) 1-1/8 (29) or 1-1/4 (32) 1-1/4 (32) 1-3/8 (35) 1-1/2 (38) 1-3/4 (45)
Drum size (dia. x length)
(in./mm)
20 x 46.5(508 x 1,180) 25 x 44.8(640 x 1,139) 27 x 49(685 x 1,245) 30.3 x 56.6(770 x 1,439) 30.3 x 56.6(1,100 x 1,800)

Block & hook

Model YG110 YG135 YG180 YC225 / DG225 YC315 / DG315 YC450 / DG450 YC675 / DG675
Max. hook load (kN) 1,125 1,350 1,800 2,250 3,150 4,500 6,750
O.D. of sheaves (in.) 30 30 36 44 50 60 60
Number of sheaves 4 4 5 5 6 6 7
Wire line dia. (in.) 1 1-1/8 1-1/8 1-1/4 1-3/8 1-1/2 1-4/5
Spring travel (mm) 150 153 180 180 200 200 200

Swivel

Model SL135 SL180 SL225 SL450 SL675
Max. static load rating (kN) 1,350 1,800 2,250 4,500 6,750
Max. speed (rpm) 300 300 300 300 300
Max. working pressure (MPa) 35 35 35 35 52
Dia.of stem (mm) 64 64 75 75 102

Rotary Table

Model ZP175 ZP205 ZP275 ZP375
Dia. of opening (in./mm) 17-1/2 (444.5) 20-1/2 (520.7) 27-1/2 (698.5) 37-1/2 (952.5)
Table axis center innerrow sprocket teeth (in./mm) 44 (1,118) 53-1/4 (1,353) 53-1/4 (1,353) 53-1/4 (1,353)
Max. static load rating (kN) 2,250 3,150 4,500 5,850
Max. working torque (N.m) 13,729 22,555 27,459 32,362
Max. speed (rpm) 300 300 300 300
Mud Pump

F series triplex single acting piston pump

Model F500 F800 F1000 F1300 F1600 F2200
Rated power (hp/kW) 500 (373) 800 (597) 1,000 (746) 1,300 (969) 1,600 (1,193) 2,200 (1,641)
Rated speed (spm) 165 150 140 120 120 105
Stroke (in./mm) 7-1/2 (190.5) 9 (228.6) 10 (254) 12 (305) 12 (305) 14 (356)
Max. liner dia. (in./mm) 6-3/4 (170) 6-3/4 (170) 6-3/4 (170) 7 (180) 7 (180) 9 (230)
Valve pot API-5# API-6# API-6# API-7# API-7# API #8
Gear ratio 4.286:1 4.185:1 4.207:1 4.206:1 4.206:1 3.512:1
Suction inlet (in./mm) 8 (203) 10 (254) 12 (305) 12 (305) 12 (305) 12 (305)
Discharge inlet 4" Flange 5,000 psi 5-1/8" Flange 5,000 ps 5-1/8" Flange 5,000 psi 5-1/8" Flange 5,000 psi 5-1/8" Flange 5,000 psi 5-1/8" Flange 5,000 psi

PZ series triplex single acting piston pump

Type PAH PZ7 PZ8 PZ9
Rated power (hp/kW) 275 (205) 550 (410) 750 (559) 1,000 (746)
Rated pump speed (spm) 175 145 145 130
Stroke (in./mm) 8 (203.2) 9 (177.8) 8 (203) 9 (229)
Max. liner diameter (in./mm) 5 (127) 7 (180) 7 (180) 7 (180)
Max. displacement (GPM) 357 507 525 585
Well Control Package

Annular BOP

Model FH18-35 FH28-21 FH28-35 FH35-21 FH35-35
Bore size (in.) 7-1/16 11 11 13-5/8 13-5/8
Rated working pressure (psi) 5,000 3,000 5,000 3,000 5,000
Open volume (L) 15 33 57 66 66
Close volume (L) 20 48 72 90 90
Hydraulic connector NPT1 NPT1 NPT1 NPT1 NPT1

Ram BOP

Model FZ18-21 FZ18-35 FZ18-70 FZ23-35 FZ23-70 FZ28-21 FZ28-35 FZ28-70
Bore size (in.) 7-1/16 7-1/16 7-1/16 9 9 11 11 11
W.P. (psi) 3,000 5,000 10,000 5,000 10,000 3,000 5,000 10,000
Open volume (L) 2 x 1.6 2 x 1.6 2 x 2.75 2 x 4.4 2 x 5.7 2 x 5.2 2 x 5.15 2 x 15
Close volume (L) 2 x 2 2 x 2 2 x 2.75 2 x 5 2 x 6.3 2 x 6 2 x 5.9 2 x 16.5
Model FZ35-21 FZ35-35 FZ35-70 FZ48-35 FZ53-21 FZ54-14 FZ54-35 FZ68-21
Bore size (in.) 13-5/8 13-5/8 13-5/8 18-3/4 20-3/4 21-1/4 21-1/4 26-3/4
W.P. (psi) 3,000 5,000 10,000 5,000 3,000 2,000 5,000 3,000
Open volume (L) 2 x 5.85 2 x 8.25 2 x 14.7 2 x 26.5 2 x 11.65 2 x 11.65 2 x 29.7 2 x 33.5
Close volume (L) 2 x 6.65 2 x 8.95 2 x 16.6 2 x 31 2 x 13.65 2 x 13.65 2 x 31.1 2 x 35

BOP control system (accumulator)

Model Number of controlled objects Accumulator sets
Annular Ram Choke Spare Nomi. volume(L) Eff. volume(L) Alignment
FKQ50-2C - 1 1 - 25 x 2 25 Rear
FKQ75-2 - 1 - 1 25 x 3 37.5 Rear
FKQ125-2 - 1 - 1 25 x 5 62.5 Rear
FKQ150-2 - 1 - 1 25 x 6 75 Rear
FKQ240-3 1 1 - 1 40 x 6 120 Rear
FKQ320-4 1 2 - 1 40 x 8 160 Rear
FKQ480-5 1 2 1 1 40 x 12 240 Rear
FKQ560-6 1 3 1 1 40 x 14 280 Side
FKDQ640-6 1 3 2 1 40 x 16 320 Side
FKQ720-7 1 3 2 1 40 x 18 360 Side
FKQ800-8 1 3 2 2 40 x 20 400 Side
FKQ1280-8 1 3 2 2 80 x 16 640 Side
FKQ1600-9 1 4 2 2 80 x 20 800 Side

Choke/Kill manifold

Model CM21 CM35 CM70 CM105 CM140
W.P. (psi) 3,000 5,000 10,000 15,000 20,000
Main dia. (in.) 2-1/16 2-9/16 3-1/16 4-1/16
Side dia. (in.) 2-1/16 2-9/16 3-1/16 4-1/16
Solid Control Package

Solid Control Package

  • Customized design with proper layout
  • Different styles per request
Drilling Tools

Drilling Tools

Drill string

  • Square & hex. kelly
  • Drill pipe & HWDP
  • Spiral & straight drill collar
  • Near bit & string stabilizer
  • Tricone rock drill bit & PDC drill bit
  • Hole opener
  • Roller reame

Downhole motor

  • Standard
  • Saturated saltwater mud resistant
  • Oil-sealed transmission shaft
  • High flow rate
  • High temperature resistant
  • Bent angle adjustable
Other Tools

Other Tools

Tubular running tools

  • Hydraulic power tong
  • Manual tong
  • Spider
  • Elevator
  • Slips
  • Safety clamps
  • Bushing
  • Bit breaker

Fishing tools

  • Jar intensifier
  • Fishing bumper sub
  • Releasable overshot
  • Reverse circulating junk
  • Junk mill
  • Tapered mill
  • Releasable slip spear
  • Taper tap
  • Die collar
  • Fishing magnet
  • Impressing block
  • Casing scraper
Electrical Control System

Electrical Control System

SCR DC driving system

SCR DC driving system controls diesel generator sets and converts AC 600V 50Hz/60Hz into continuous adjustable DC, then supply power to DC motor through an assigned contactor to control the speed and the torque of drawworks, mud pump, rotary table or top drive, to realize stepless speed regulation and meet driving requirements of DC drilling rigs.

VFD system

VFD system controls diesel generator sets and first converts AC 600V 50Hz/60Hz into DC, then changes it into AC whose frequency can be continuously adjusted.

MCC AC motor control center

MCC provides power and lighting for AC motors or other electric apparatus of the drill floor, the mud pump, the mud circulating section, the fuel tank section, the water section, the air source house, and the power section.

Optional Components

Optional Components

Electric top drive system

Model TD150AC TD250AC TD350AC TD500AC
Drive model AC VFD AC VFD AC VFD AC VFD
Rated drilling depth (m) (4-1/2" Drill pipe) 2,000 4,000 5,000 7,000
Rated load capacities (US ton) 150 250 350 500
Power supply 600VAC/50Hz 600VAC/50Hz 600VAC/50Hz 600VAC/50Hz
Rated current (A) 330 415 465 350
Max. current (A) 445 623 700 622
Rated power (continuous) (hp) 340 428 500 400 x 2
Rotary speed (adjustable) (rpm) 0 ~ 180 0 ~ 180 0 ~ 180 0 ~ 230
Drilling torque (continuous) (lbs.ft) 19,175 24,338 29,500 40,500
Max. torque (intermittent) (lbs.ft) 28,700 36,875 44,250 60,450
Backup tong range (in.) 3-1/2 ~ 8-1/2 3-1/2 ~ 8-1/2 3-1/2 ~ 8-1/2 3-1/2 ~ 8-1/2
Hydraulic system working pressure (psi) 2,280 2,280 2,280 2,280
Rated Pressure of IBOP (psi) 10,000 10,000 10,000 10,000
Main body height (m) 4 4.8 5 5.5

Hydraulic top drive system

Model TD150HY TD250HY TD500HY
Drive model Hydraulic Hydraulic Hydraulic
Rated drilling depth (m) (4-1/2" Drill pipe) 2,000 4,000 7,000
Rated load capacities
(US ton)
150 250 500
Power supply 380VAC/50Hz 380VAC/50Hz 380VAC/50Hz
Rated power (continuous) (hp) 400 540 809
Rotary speed (adjustable) (rpm) 0 ~ 180 0 ~ 180 0 ~ 190
Drilling torque (continuous) (lbs.ft) 18,500 25,800 36,138
Max.torque (intermittent) (lbs.ft) 36,000 36,000 51,625
Backup tong range (in.) 3-1/2 ~ 10-1/2 -1/2 ~ 10-1/2 -1/2 ~ 8-1/2
Hydraulic system working pressure (psi) 5,000 5,000 5,000
Assistant hydraulic system working pressure (psi) 2,280 2,280 2,280
Rated pressure of IBOP (psi) 10,000 10,000 10,000
Main body height (m) 3.6 3.8 4.8
Intelligent Pipe Handling System

Intelligent Pipe Handling System

Our unique design of the automatic intelligent pipe handling system installed above the racking board means there are no obstructions to any pipe movement during any tubular running tripping-in and tripping-out operation.The transition from the system operation to derrickman manual operation will be accomplished within minutes.

The unit can rotate, move up-and-down, laterally or horizontally, all the operations and pipe movements are automatic. The system is fully integrated with hydraulic and control systems. All functions are hydraulically implemented and monitored through electronic sensors and controlled by a closed-loop system using advanced motion controller to guarantee every action can be precisely positioned.

Manual and remote wireless controls are available and can be changed quickly, so that there is no downtime involved with the system.

Model Automatic/Intelligent Pipe Handling system
Max. manipulating weight (lbs) 22,000 (9" drill collar, 3; Auxiliary) Moving
Max. lifting capacity (lbs) 15,000 (8" drill collar, 3)
Max. well-to-centre distance (ft) 6
Max. racking board width (ft) 15.5
Max. racking board depth (ft) 12
Applicable well depth (ft) 32,300 (max.)
Suitable tubing OD range (in.) 3.5 ~ 9
Gripper clamping force (lbs) 33,000
Average manipulate time (s) 75
Working environment (°C) -40 ~ 55
Assistant hydraulic system working pressure (psi) 2,280
Rated pressure of IBOP (psi) 10,000
Main body height (m) 3.6
Snubbing Unit

Snubbing Unit

The snubbing unit plays an important role in Sichuan, China with depth of 2,850m and well pressure at 4,350 ~ 6,525 psi (30 ~ 45 MPa). Totally 300 tubular with dia. 2-3/8" have been snubbed downhole.

Model 150K 170K 225K 240K 240K
Engine
CAT C15
(402 kW)
CAT C15
(402 kW)
CATC15
(402 kW)
CATC15
(402 kW)
DDC S60
(410 kW)
DDC S60
(410 kW)
DDCS60
(410 kW)
DDCS60
(410 kW)
DDC S60
(495 kW)
Lifting capacity
(lbs/kN)
142K (640) 170K (750) 225K (1,000) 285K (1,200) 340K (1,500)
Snubbing capacity
(lbs/kN)
85K (380) 94K (420) 120K (530) 170K (750) 185K (840)
Lifting cylinder stroke
(ft/m)
11.5 (3.5) 11.5 (3.5) 11.5 (3.5) 11.5 (3.5) 11.5 (3.5)
Cylinder qty. 2 2 4 4 4
BOP dia. (in./mm) 7 1/16 (179) 7 1/16 (179) 7 1/16 (179) 11 (279) 11 (279)
BOP dia. (in./mm) 7 1/16 (179) 7 1/16 (179) 7 1/16 (179) 11 (279) 11 (279)
Applicable pipe (in.) 1-5/16 ~ 5-1/2 1-5/16 ~ 5-1/2 1-5/16 ~ 5-1/2 2-3/8 ~ 8-5/8 2-3/8 ~ 8-5/8
BOP rated pressure
(psi/MPa)
5,000 (35) 5,000 (35) 5,000 (35) 10,000 (70) 10,000 (70)
Gin pole (Extended)
(ft/m)
52.5 (16) 52.5 (16) 52.5 (16) 52.5 (16) 59 (18)
Hydraulic rotary
torque (ft.lbs/N.m)
3,000 (4,000) 3,000 (4,000) 6,000 (8,100) 6,600 (9,000) 22,000 (30,000)